HYSEN-EDM Resin

hysen-hysenex EDM Resin
hysen-hysenex EDM Resin Electrical discharge machining

MR-11 Mixed bed resin for low-speed wire-cutting

Product Information:

MR-11 mixed bed resin dedicated for low speed wire cutting is a ready-to-use resin comprised of gel-type strongly acidic cation exchange resin and strongly basic anion exchange resin. It is made with special resin used for high transition and special purification process as well as mixed and compounded according to specific chemical equivalent. MR 11 is appropriate for low speed wire cutting electrical discharge machining, condensate polishing system preparation of high purity water with the major purpose of removing ions and metallic oxides and it is featured by high purity refining, large working exchange capacity and long service life, etc.

Chemical Structural Formula:

Basic Characteristics:

onic formH+/OH-
Functional groupSulfuric acid group/quaternary amine group
MatrixCrossliked polystyrene
StructureGel type
AppearanceBrown yellow, transparent spherical particles

Physical and Chemical Properties

Water content        %52-57
Particle size range       ≥95%0.315-1.25
Uniformity coefficient         ≤1.6
Bulk density       g/l700-800
wet real density approx   g/ml1.13
Transition rateCation resin H-type transition rate≥, %99
Anion resin OH-type transition rate  ≥, %90

Recommended Operating Conditions

Operating temperature max    ≤  ℃60
Operating flow rate  BV/h20-90
 Bed depth   ≥  ㎜600
贮存温度  Storage temperature  ℃0-40

HYSEN's EDM RESIN

Our ion exchange resins feature excellent application effectiveness, high exchange capacity, and high mechanical strength. With outstanding cost-effectiveness, they are widely utilized in various fields including power, petrochemical, precision machining, food, pharmaceuticals, biochemicals, electronics, wet metallurgy, and environmental protection. Our commitment to quality and service has earned recognition from our customers.

HYSENEX EDM RESIN

EDM RESIN is a special type of resin specifically designed for use in the Electrical Discharge Machining (EDM) process.

HYSEN PRODUCT

HYSENEX EDM RESIN

Model:MR-11/12/150/160/7

HYSENEX LASER RESIN

Model:HYSENEX® LR-120

INDUSTRIAL RESIN

Model:HYSENEX®HPC/HPA

MIXED BED RESIN

Model:MR-20/20A/21/315

ULTRAPURE WATER RESIN

Model:HYSENEX® UPM-100

INDICATOR RESIN

Model:HYSENEX®IDC-11/15/26

INTERNALLY COOLED RESIN

Model:HYSENEX® DL101N/102H

HYSENEX POWDER RESIN

Model:NPW-4H/H/N/OH

HYSENEX SPECIALTY RESIN

Model:CR/HDA/HDC/HPA/HPC

Quality Assurance

We integrate advanced production processes into the product system of Hecheng Chemical to ensure the development of high-quality ion exchange resins.

Professional R&D

HYSEN’s professional R&D team continuously develops a series of high-quality, refined, and specialized ion exchange resin products.

First-Class Service

We regard the quality of products as the lifeblood of our enterprise. “Creating value for customers” is our eternal and unchanging commitment!

Professional industry advantages

Dedicate ourselves to creating values for our customer

 is our permanent promise!

83%

Global Customers

Our customers are spread across the globe

100%

Product Quality

We only offer the highest quality products

98%

Professionalism

We have a professional R&D team

92%

Credibility

Integrity is the foremost principle at HYSEN

QUESTIONS RELATED TO EDM RESIN

It directly affects the accuracy, efficiency, and cost of the cutting process.

EDM resin refers to the resin used in Electrical Discharge Machining (EDM), a process that utilizes continuous electrical sparks to remove material, widely applied in mold manufacturing and precision parts processing.

In EDM, the dielectric fluid plays a crucial role, as it needs to transmit electricity, cool the processing area, and remove particles generated during the process. EDM resin is used to treat this dielectric fluid, ensuring its effectiveness in EDM.

EDM resin removes metal ions and impurities from the dielectric fluid through ion exchange. Specifically, as the fluid flows through a container filled with EDM resin, the resin absorbs metal ions from the water and releases an equivalent amount of non-metal ions (usually hydrogen or hydroxide ions), thus maintaining the fluid's purity and ensuring the quality and efficiency of EDM.

The lifespan of EDM resin depends on its ion exchange capacity. Once the resin's exchange ions are fully consumed, it needs to be regenerated or replaced. Timely regeneration or replacement of EDM resin is crucial for maintaining the stability and efficiency of EDM.

EDM resin helps remove metal particles and other impurities from the dielectric fluid. During WEDM, cutting metal produces a significant amount of tiny metal fragments. If not promptly removed, these particles can interfere with the electrical spark process, affecting the accuracy and surface quality of the cut. EDM resin absorbs these particles through an ion exchange mechanism, maintaining the cleanliness of the dielectric fluid and ensuring high precision and quality in the cutting process.

EDM resin is vital for controlling the conductivity of the dielectric fluid. The conductivity of the dielectric fluid directly affects the stability of the sparks and the efficiency of energy transfer. EDM resin can adjust the conductivity of the fluid, ensuring the stable generation of sparks, which is crucial for achieving precise and complex cuts.